混流装配生产线准时化物料补给调度方法
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作者单位:

(同济大学机械与能源工程学院,上海201804)

作者简介:

周炳海(1965-), 男, 教授, 博士生导师, 从事制造系统的建模、调度等研究;彭涛(1992-), 男, 博士生, 从事物流系统建模、调度的研究.

通讯作者:

E-mail: bhzhou@tongji.edu.cn

中图分类号:

TP391

基金项目:

国家自然科学基金项目(71471135,61273035).


Scheduling methods of just-in-time material replenishment in mixed-model assembly lines
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(School of Mechanical Engineering, Tongji University,Shanghai 201804,China)

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    摘要:

    针对准时化顺序供应的混流装配生产线物料补给问题进行数学规划建模,通过决策各次物料补给作业的发车时间和料箱标号使线边物料的库存成本最小.为了解决这一复杂的混合优化问题,给出了问题的性质分析,并将该问题转化为求解最优料箱配送序列的组合优化问题.在此基础上,构建反向动态规划求解算法以获得该问题的最优解,并证明该算法具有指数级别的时间复杂度.为了求解中大规模调度问题,构建了改进蜂群算法,通过在邻域搜索部分融合基于分布估计算法的个体更新机制来强化基本蜂群算法的收敛性能.最后通过仿真实验验证了所提出算法的可行性和有效性.

    Abstract:

    A mathematical programming model is constructed to tackle the just-in-time material replenishment problem in mixed-model assembly lines with the just-in-sequence supply policy. The bin and the departure time of each delivery have to be determined to minimize the line-side material inventory cost. Subsequently, the property is analyzed to convert this composite optimization problem to the discrete combinational optimization one, aiming to determine the optimal bin delivery sequence. A backwards dynamic programming algorithm is presented to solve the problem optimally, which is proved to be exponential-time complexity. Meanwhile, a modified artificial bee colony metaheuristic is established to cope with the medium-and large-scale instances. Based on the estimation of distribution method, a novel individuals update rule is developed to enhance the performance of the original metaheuristic. Finally, smulation results show the feasibility and effectiveness of the proposed methods.

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引用本文

周炳海,彭涛.混流装配生产线准时化物料补给调度方法[J].控制与决策,2017,32(6):976-982

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  • 在线发布日期: 2017-06-16
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