轴承在线早期故障检测的无监督张量深度迁移学习方法
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作者单位:

1.河南师范大学;2.河南科技大学

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中图分类号:

TP277

基金项目:

国家重点研发计划重点专项项目(2018YFB1701400), 河南省重大科技专项(221100220100), 河南省科技研发计划联合基金项目(222103810030)


Research on Online Early Fault Detection of Bearing with Unsupervised Tensor-based Deep Transfer Learning
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Affiliation:

1.Henan Normal University;2.Henan University of Science and Technology

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    摘要:

    不停机场景下滚动轴承在线早期故障检测面临以下挑战:1)状态监测信号以无标记流数据形态贯序采集;2)轴承正常运行过程易受不规则噪声干扰,产生误报警;3)报警阈值的设置多依赖于人工经验。基于张量分解可有效挖掘信号高维本质信息的优点,本文提出了一种无监督张量深度迁移学习方法。首先,构建基于张量表示的深度多任务异常检测模型,利用核心张量构建单分类异常检测规则表示,并建立超球规则适配机制,交替优化张量分解和域无关特征提取,以实现异常检测规则在离线轴承和在线目标轴承间的有效传递,完成在线无标记数据的异常检测;其次,提出了一个基于异常概率贯序累积的非参数报警阈值设定方法,可在仅设定误报警率置信度的条件下自适应选择在线阈值,并给出该阈值合理性的理论分析。在IEEE PHM Challenge 2012 轴承数据集上进行实验,结果表明,本文方法可获得更好的检测实时性和更低的误报警数,为早期故障检测提供了一种具有易部署性和鲁棒性的解决方案。

    Abstract:

    For the online early fault detection problem under non-stop scene, there are some challenges: 1) Monitoring signals are sequentially collected in unlabeled streaming form; 2) The normal operating process of bearings is easily interrupted by irregular noise, raising false alarms; 3) Most alarm thresholds are set with expert experience. With the merit that tensor decomposition can represent high-dimensional essential information of signal effectively, this paper proposes a new unsupervised tensor-based deep transfer learning approach. First, a tensor representation-based deep multi-task anomaly detection model is built. This model utilizes core tensor to construct the representation of one-class anomaly detection rule and establish hypersphere rule adaptation mechanism. Running with an alternative optimization of tensor decomposition and common feature extraction, this model can conduct effective transition of anomaly detection rule from offline bearings to online target bearing and realize anomaly detection of online unlabeled data. Second, a nonparametric alarm threshold setting method is designed based on sequential accumulation of anomalous probability. This method can adaptively determine online threshold only requiring the confidence level of false alarm. Moreover, a theoretical analysis about the threshold"s rationality is provided. Experimental results on the IEEE PHM Challenge 2012 dataset show that the proposed approach can obtain real-time detection performance and lower number of false alarm. The proposed approach is believed to supply a solution with better deployment and robustness.

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历史
  • 收稿日期:2022-06-23
  • 最后修改日期:2023-04-20
  • 录用日期:2022-11-10
  • 在线发布日期: 2022-11-25
  • 出版日期: