从结构推断到根因识别-----工业过程故障根因诊断研究综述
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浙江大学 控制科学与工程学院,杭州 310027

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E-mail: pysong@zju.edu.cn.

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TP277

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国家杰出青年科学基金项目(62125306);广东省基础与应用基础研究基金项目(2022A1515240003).


From structure inference to root cause identification: A survey on root cause diagnosis of industrial process faults
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College of Control Science and Engineering,Zhejiang University,Hangzhou 310027,China

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    摘要:

    由于现代工业过程的复杂结构,变量间普遍存在紧密耦合,故障往往在变量间广泛传播,为过程运维带来挑战.针对该问题,工业根因诊断(industrial root cause diagnosis,IRCD)技术应运而生,其从异常变量中确定故障根因,便于针对性故障处理.IRCD包含两个主要步骤:结构推断和根因识别.前者建立变量间的信息传递结构;后者根据传递结构定位根因.然而,现有IRCD综述多侧重于结构推断,未对根因识别步骤进行调研,且未建立起各类IRCD模型与过程特性间的系统关联.为此,从结构推断和根因识别两个层级展开IRCD的研究综述.首先,依据推断准则的异同,归纳4类经典结构推断模型;其次,考虑到过程的高维度、非线性、非平稳性质以及机理知识的效用,对结构推断模型的变种及适用场景进行梳理;随后,对根因识别方法进行归类,包括纯数据驱动、知识与数据融合驱动的范式,涵盖6类典型方法,并分析它们的优势与不足;最后,讨论IRCD技术中存在的挑战,并给出未来研究方向,为后续研究提供参考.

    Abstract:

    Due to the complex structures of modern industrial processes, there are ubiquitous substantial couplings among variables, and thus faults can spread widely among them, which brings challenges to process maintenance. To address this issue, industrial root cause diagnosis (IRCD) technology has been developed, which determines the root cause of the fault from abnormal variables to facilitate targeted fault processing. IRCD consists of two main steps: structure inference and root cause identification. Structure inference establishes the information transmission structure among variables, and the root cause identification locates the root cause according to the structure. However, most of the existing IRCD reviews focus on structure inference without investigating the root cause identification step. In addition, they have not established systematic connections between various IRCD models and different process characteristics. To this end, a survey of IRCD studies is conducted in two stages: structure inference and root cause identification. First, four types of classical structure inference models are summarized according to their inference criteria. Then, considering the high-dimensional, nonlinear, and nonstationary nature of the process as well as the utility of mechanism knowledge, the variants and application scenarios of the structure inference models are sorted out. Afterward, the root cause identification methods are classified, including pure data-driven as well as hybrid knowledge-and-data-driven paradigms, covering six typical methods. The advantages and drawbacks of these methods are also analyzed. Finally, the unsolved challenges in IRCD are discussed, and future directions are put forward to provide references for follow-up research.

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赵春晖,宋鹏宇.从结构推断到根因识别-----工业过程故障根因诊断研究综述[J].控制与决策,2023,38(8):2130-2157

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  • 在线发布日期: 2023-08-07
  • 出版日期: 2023-08-20
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