融合概率信息与稀疏规范变量分析的化工过程微小故障检测
CSTR:
作者:
作者单位:

作者简介:

通讯作者:

中图分类号:

TP273

基金项目:

国家自然科学基金项目(12271002);安徽省高等学校自然科学基金项目(2022AH050097).


Incipient fault detection integrating probability information with sparse canonical variate analysis for chemical industrial processes
Author:
Affiliation:

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    早期微小故障往往表现为数据分布变化不明显, 且高维数据下变量共线性的存在会导致样本协方差矩阵高度病态甚至奇异, 因此传统基于规范变量分析的方法面临难以求解协方差矩阵的逆且无法及时检测到微小故障的难题. 针对上述问题, 提出一种融合概率信息与稀疏规范变量分析(PSCVA)的微小故障检测方法. 首先, 在求解规范变量时施加L0约束, 利用混合整数二次优化方法对数据矩阵进行分解以获得稀疏规范变量, 增强变量间潜在关系的直观理解并有助于发现关键故障变量; 其次, 利用正常阶段获得的稀疏规范变量构造规范向量、残差向量和规范变量残差3种统计量, 进一步考虑正常样本与故障样本之间的概率分布差异, 引入Wasserstein距离构造概率化的故障检测指标, 以提高微小故障的检测性能; 接着, 采用核密度估计确定非高斯分布数据下统计指标的控制限; 最后, 通过田纳西伊斯曼(TE)化工过程和连续搅拌反应釜(CSTR)系统的案例研究结果表明, 相较于CVDA和PCVDA, 在TE过程中所提出方法的检测率分别提高27.53 %和10.68 %, 在CSTR系统的早期微小故障检测中分别提前106和60个样本预警到故障.

    Abstract:

    Incipient faults often exhibit insignificant changes in data distribution, and the presence of variable collinearity in high-dimensional data can result in highly ill-conditioned or even singular sample covariance matrices. Consequently, traditional methods based on canonical variate analysis face challenges in inverting the covariance matrix and fail to detect incipient faults in a timely manner. To address these issues, this paper proposes a method for incipient fault detection by integrating probability information with sparse canonical variate analysis(PSCVA). First, an L0 constraint is imposed when solving for canonical variates, and the data matrix is decomposed using a mixed-integer quadratic optimization method to obtain sparse canonical variates. This enhances intuitive understanding of potential relationships among variables and helps identify key fault variables. Second, sparse canonical variates obtained during the normal phase are used to construct canonical vectors, residual vectors, and canonical variate dissimilarity. Furthermore, the difference in the probability distribution between the normal sample and the faulty sample is considered, and the Wasserstein distance is introduced to construct probabilistic fault detection indicators to improve the detection performance of incipient faults. Additionally, the kernel density estimation is used to determine control limits for statistical indicators under non-Gaussian distributions. Finally, the experimental results from the Tennessee-Eastman(TE) process and the continuous stirred tank reactor(CSTR) system show that compared to canonical variate dissimilarity analysis(CVDA) and probability CVDA, the proposed method achieves detection rate gains of 27.53 % and 10.68 % in the TE process, and raises fault detection by 106 and 60 samples in the CSTR system, respectively.

    参考文献
    相似文献
    引证文献
引用本文

陈新,潘东辉,杨文志.融合概率信息与稀疏规范变量分析的化工过程微小故障检测[J].控制与决策,2025,40(7):2271-2280

复制
相关视频

分享
文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:2024-09-29
  • 最后修改日期:
  • 录用日期:
  • 在线发布日期: 2025-06-05
  • 出版日期: 2025-07-20
文章二维码