基于变分自动编码器与协整分析融合的连续制药流程异常监测与溯源方法
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东北大学

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国家自然科学基金项目 62203095, 62203094;河北省自然科学基金项目 F2024501018, F2021501009, H2024501002, F2023501021;中央高校基本科研业务费项目 N2423025


An Anomaly Monitoring and Tracing Method for a Continuous Pharmaceutical Process Based on Variational Autoencoder and Cointegration Analysis
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    摘要:

    本文针对连续制药流程中的多工况、非平稳及变量间强耦合等复杂特性,提出了一种数据驱动异常监测溯源方法。该方法结合狄利克雷过程高斯混合模型(Dirichlet Process Gaussian Mixture Model, DPGMM)、变分自动编码器(Variational Autoencoder,VAE)与协整分析(Cointegration Analysis, CA)等方法的优势,旨在实现对连续制药流程的高效异常监测及溯源。首先,框架以DPGMM为工况识别的核心手段,有效解决了连续制药流程中相似工况难以区分的问题。其次,针对连续制药流程的非平稳特性及闭环控制对其变量间相关关系带来的影响,提出了融合 CA 与 VAE 的过程监测方法,有效减少了误报,提高了异常监测的准确性和可靠性。同时,通过重构数据集与绘制贡献图的方式实现了异常变量的精确定位,克服了变量间的“污染”现象。最后,通过药物连续给料-混合-双螺杆湿法制粒过程的仿真案例研究,验证了本文方法的可行性与有效性。

    Abstract:

    This paper proposes a data-driven anomaly monitoring and tracing method for the complex characteristics of continuous pharmaceutical processes, such as multi-operating conditions, non-stationarity, and strong coupling among variables. It combines the advantages of Dirichlet Process Gaussian Mixture Model (DPGMM), Variational Autoencoder (VAE), and Cointegration Analysis (CA) to achieve efficient anomaly detection and source tracing in continuous pharmaceutical processes. Firstly, the framework uses DPGMM as the core method for operating condition identification, effectively solving the problem of distinguishing similar operating conditions in continuous pharmaceutical processes. Secondly, to address the non-stationarity of continuous pharmaceutical processes and the impact of closed-loop control on the correlation among variables, a process monitoring method integrating CA and VAE is designed, which effectively reduces false alarms and improves the accuracy and reliability of monitoring. Meanwhile, through the means of reconstructing the data set and drawing contribution plots, the precise location of faulty variables is achieved, overcoming the ”contamination” phenomenon among variables. Finally, the feasibility and effectiveness of the proposed scheme are verified through a simulation case study of the Feeder Blending-Twin screw granulation (FBTG) process.

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  • 收稿日期:2025-05-16
  • 最后修改日期:2025-09-05
  • 录用日期:2025-09-05
  • 在线发布日期: 2025-11-20
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