融合超图优化与对抗生成的高速磁浮电磁铁表面缺陷轻量化检测方法
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TP273

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国家重点研发计划项目(2023YFB4302502);高速磁浮运载技术全国重点实验室开放基金项目(SKLM-SFCF-2025-013);泰山产业领军人才工程资助项目(tscx202408140).


Lightweight defect detection method for high-speed maglev electromagnetic surface defects using hypergraph optimization and generative adversarial networks
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    摘要:

    时速600公里高速磁悬浮列车的运行安全至关重要, 任何部件的表面缺陷都可能对运行安全造成重大影响. 目前, 电磁铁的表面缺陷检测仍主要依赖人工巡检, 而基于深度学习的方法在实际工业环境中面临数据稀缺、精度低及实时性差等多重挑战. 鉴于此, 提出一种两阶段磁悬浮电磁铁缺陷检测方法, 第1阶段快速定位并裁剪电磁铁, 第2阶段精确定位缺陷. 为缓解缺陷样本稀缺问题, 采用StarGAN v2生成对抗网络进行数据增强, 并引入难负样本挖掘策略以降低误报. 第1阶段为满足实时性需求, 设计轻量化网络结构, 通过结构裁剪与通道剪枝显著降低模型复杂度, 使参数量减少约97%, CPU推理速度提升约370%. 第2阶段模型融合高阶关系建模、多分支动态融合模块与去归一化Transformer等多种结构, 以增强跨尺度建模能力. 实验结果表明, 对比同规模模型, 第2阶段提出的模型在自建电磁铁数据集上的平均mAP50-95高出6.2%, 在PCB与GC10-DET两个公开数据集上也取得最高的F1分数并保持实时性能, 显示出良好的工业部署可行性.

    Abstract:

    The safety of high-speed maglev trains operating at 600 km/h is crucial, as any surface defect in key components, like electromagnets, could significantly impact operational safety. Currently, surface defect detection for electromagnets primarily relies on manual inspection. However, deep learning-based methods still face challenges in industrial environments, including data scarcity, low accuracy, and poor real-time performance. This paper proposes a two-stage defect detection method for maglev electromagnets: The first stage rapidly localizes and crops the electromagnet, while the second stage precisely locates defects. To address the issue of scarce defect samples, we use StarGAN v2 for data augmentation and a hard-negative mining strategy to reduce false positives. The first stage employs a lightweight network to reduce model complexity, achieving a 97% reduction in parameters and a 370% improvement in CPU inference speed. The second stage model incorporates multiple architectures such as high-order relationship modeling, multi-branch dynamic fusion modules, and denormalized Transformer to improve cross-scale modeling. Experimental results show a 6.2% increase in mAP50-95 and the highest F1 scores on on the PCB and GC10-DET public datasets, demonstrating strong feasibility for industrial deployment.

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魏秀琨,刘小克,吴冬华,等.融合超图优化与对抗生成的高速磁浮电磁铁表面缺陷轻量化检测方法[J].控制与决策,2026,41(2):517-530

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  • 收稿日期:2025-11-06
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  • 在线发布日期: 2026-01-17
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