基于扰动观测器的光刻机运动台刚度阻尼补偿与解耦
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同济大学

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TP273

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上海市自然科学基金(23ZR1466000)


Stiffness and Damping Compensation and Decoupling for Lithography Motion Stages Using Disturbance Observer
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    摘要:

    光刻机精密运动台普遍采用粗-微动台复合架构以兼顾大行程与纳米级精度。然而,在实际高速扫描工况下,由柔性管线与音圈电机电涡流效应引发的粗-微动台寄生耦合难题,严重制约了微动台的最终定位性能。为解决此问题,本文在粗动台单向双驱同步控制架构基础上,提出一种基于“灰盒物理建模”与状态空间扰动观测器(SS-DOB)相结合的解耦补偿算法。所提方法的核心在于,从物理机理出发将复杂且难以精确建模的耦合扰动力,显式分解为确定性的刚度分量与阻尼分量,以及非线性的残余未建模分量。进而,通过匀速运动激励信号在线辨识刚度系数,利用传递函数频域分析辨识阻尼系数,以实现主导耦合力的零相位滞后前馈补偿;同时,构建带有数字时序补偿机制的SS-DOB,对高频残余扰动进行实时精准估计与“兜底”补偿。最终,在光刻机精密运动台上的实验验证了该方法的有效性。结果表明,本文所提出的补偿算法能有效抑制粗-微动台间的耦合扰动,将运动台Y向的定位精度(Mean+3σ)从32.73nm显著提升至18.67nm,性能提升约43%。

    Abstract:

    Lithography motion stages widely adopt a coarse-fine compound architecture to achieve both large strokes and nanometer-level precision. However, during high-speed scanning, coarse-fine parasitic coupling—induced by flexible cables and voice coil motor eddy currents—severely limits the fine stage''s positioning performance. To address this, we propose a decoupling compensation algorithm combining gray-box physical modeling and a state-space disturbance observer (SS-DOB). The complex coupling disturbance is explicitly decomposed into deterministic stiffness and damping components, alongside a nonlinear residual. By identifying the stiffness online via constant-velocity excitation and the damping through frequency-domain analysis, zero-phase-lag feedforward compensation is achieved for the dominant coupling forces. Simultaneously, an SS-DOB with digital timing compensation accurately estimates and suppresses high-frequency residuals. Experimental results on a lithography motion stage validate the method, demonstrating a 43% improvement in Y-direction positioning accuracy (Mean+3σ) from 32.73 nm to 18.67 nm.

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  • 收稿日期:2025-11-24
  • 最后修改日期:2026-06-02
  • 录用日期:2026-06-03
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