基于种子替换的多源域深度迁移学习轴承故障诊断
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华东交通大学机电与车辆工程学院

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TH133.33;TP277

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国家自然科学基金资助项目(52265068)


Bearing Fault Diagnosis Based on Multi-source Domain Deep Transfer Learning with Seed Replacement
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    摘要:

    变工况下滚动轴承振动信号分布差异显著,现有深度迁移诊断方法在利用多源域知识时,往往面临因源域差异导致的“负迁移”干扰以及跨域特征对齐精度不足的问题,严重制约了故障诊断的可靠性。为解决上述问题,提出一种基于种子替换与残差重构的深度迁移故障诊断方法(DTRSR)。针对多源工况下的分布漂移,构建集成多源信息提取与残差特征对齐的深度迁移学习框架。该框架利用共享权重的卷积神经网络挖掘多源域共性特征,采用多源域训练模式,利用共享的一维卷积神经网络(1D-CNN)联合模型共性去判别多个已知工况的特征,解决单源域知识覆盖有限、很难应对目标域的未知变工况的问题。在迁移学习机制方面,提出了一种新颖的基于双目标残差种子重构的跨域对齐方法。该方法引入小样本学习策略,利用目标域中极少量的有标签样本作为“种子”,引入聚类算法提取目标域特征空间的分布中心,利用最近邻匹配对源域的类中心和目标域种子进行一一匹配。这种残差重构机制不仅能够实现细粒度的条件分布对齐,而且能有效克服变工况场景下由于域间差距过大导致的‘负迁移’风险,确保模型在多源跨域诊断任务中的高鲁棒性。同时,引入平衡分布适配(BDA)机制,动态调节边缘分布与条件分布的权重,实现了细粒度的特征对齐,显著提升了特征对齐精度。通过CWRU轴承数据集上设计的多组多源迁移任务(如BC-A,AC-B等)实验结果说明,提出的方法在分类准确率和诊断稳定性上均优于单源域迁移及传统的联合分布自适应(BDA)方法。t-SNE可视化及鲁棒性分析进一步证实了该方法能有效增强类间可分性与域内聚合度,为解决变工况下负迁移与对齐精度不足问题提供了有效方案。

    Abstract:

    The distribution of vibration signals of rolling bearings under variable working conditions is significantly different. When using multi-source domain knowledge, the existing deep transfer diagnosis methods often face the problems of " negative transfer " interference caused by source domain differences and insufficient accuracy of cross-domain feature alignment, which seriously restricts the reliability of fault diagnosis. In order to solve the above problems, a deep transfer fault diagnosis method (DTRSR) based on seed replacement and residual reconstruction is proposed. Aiming at the distribution drift under multi-source conditions, a deep transfer learning framework integrating multi-source information extraction and residual feature alignment is constructed. The framework uses the shared weight convolutional neural network to mine the common features of multi-source domains, adopts the multi-source domain training mode, and uses the shared one-dimensional convolutional neural network (1D-CNN) joint model commonness to identify the characteristics of multiple known working conditions. It solves the problem that the knowledge coverage of the single source domain is limited and it is difficult to deal with the unknown variable working conditions of the target domain. In terms of transfer learning mechanism, a novel cross-domain alignment method based on bi-objective residual seed reconstruction is proposed. This method introduces a small sample learning strategy, uses a small number of labeled samples in the target domain ( such as only a single digit per class ) as " seeds ", introduces a clustering algorithm to extract the distribution center of the feature space of the target domain, and uses the Nearest neighbor matching strategy to match the class center of the source domain and the seed of the target domain one by one. This residual reconstruction mechanism can not only achieve fine-grained conditional distribution alignment, but also effectively overcome the risk of " negative transfer " caused by the large inter-domain gap in the variable working condition scenario, and ensure the high robustness of the model in multi-source cross-domain diagnostic tasks. At the same time, the balanced distribution adaptation (BDA) mechanism is introduced to dynamically adjust the weights of edge distribution and conditional distribution, which achieves fine-grained feature alignment and significantly improves the accuracy of feature alignment. The experimental results of multiple sets of multi-source transfer tasks (such as BC-A, AC-B, etc.) designed on the CWRU bearing dataset show that the proposed method is superior to single-source domain transfer and traditional joint distribution adaptive (BDA) method in classification accuracy and diagnostic stability. The t-SNE visualization and robustness analysis further confirm that the method can effectively enhance the separability between classes and the degree of polymerization in the domain, which provides an effective solution to the problem of negative migration and insufficient alignment accuracy under variable conditions.

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  • 收稿日期:2026-03-30
  • 最后修改日期:2026-06-25
  • 录用日期:2026-06-26
  • 在线发布日期: 2026-07-15
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