基于无监督域适应的TBM滚刀偏磨损伤识别方法
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西南交通大学

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U455.31

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国家自然科学基金项目(面上项目,重点项目,重大项目)( 52405220 和 52475218)


Unsupervised Domain Adaptation for Partial Wear Damage Identification of TBM Disc Cutters
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The National Natural Science Foundation of China (General Program, Key Program, Major Research Plan)(No. 52405220 and 52475218)

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    摘要:

    隧道掘进机(Tunnel Boring Machine, TBM)滚刀偏磨会降低破岩效率并增加非计划停机风险,其状态识别对保障TBM安全高效掘进具有重要意义.然而,滚刀振动信号易受转速?载荷和刀岩接触状态变化影响,不同工况间存在明显分布偏移;同时,偏磨样本通常依赖停机检查获取,目标工况带标签样本不足,限制了深度学习模型的跨工况应用.为此,本文提出一种面向TBM滚刀偏磨状态识别的无监督域适应方法(WSMCD).基于自主研制的滚刀破岩试验台,构建了不同转速与载荷的多刀复合破岩工况,采集了正常滚刀与偏磨滚刀的多通道振动信号,形成跨工况迁移数据集.实验结果表明,WSMCD在六组跨工况迁移任务中的平均准确率达到98.64%,进一步采用本文定义的归一化跨域偏移指数和目标域类间-类内判别比进行定量分析,结果表明,Wasserstein距离在约束跨域特征偏移和缓解负迁移中发挥主要作用,SE模块在Wasserstein约束基础上能够进一步改善目标域特征的类别判别结构.

    Abstract:

    Partial wear of Tunnel Boring Machine (TBM) disc cutters reduces rock-breaking efficiency and increases the risk of unplanned downtime; therefore, accurate state identification is essential for safe and efficient TBM tunnelling. However, disc-cutter vibration signals are strongly affected by changes in rotational speed, load, and cutter–rock contact conditions, resulting in substantial distribution shifts across operating conditions. Moreover, partial-wear samples generally rely on shutdown inspection for labelling, leading to insufficient labelled data under target operating conditions and limiting the cross-condition application of deep learning models. To address these issues, an unsupervised domain adaptation method, termed WSMCD, is proposed for partial-wear state identification of TBM disc cutters. Using a self-developed disc-cutter rock-breaking test rig, multi-cutter coupled rock-breaking conditions with different rotational speeds and loads were established, and multichannel vibration signals of normal and eccentrically worn disc cutters were collected to construct a cross-condition transfer dataset. Experimental results show that WSMCD achieves an average accuracy of 98.64% across six cross-condition transfer tasks. Further quantitative analysis using the proposed normalized cross-domain shift index and target-domain inter-class-to-intra-class discriminability ratio demonstrates that the Wasserstein distance plays a primary role in constraining cross-domain feature shifts and alleviating negative transfer, while the SE module further improves the class-discriminative structure of target-domain features under the Wasserstein constraint.

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  • 收稿日期:2026-06-02
  • 最后修改日期:2026-09-30
  • 录用日期:2026-10-03
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